IRD Mechanalysis Limited
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Live IRD8800 online monitoring system racks and HMI

Commissioning Service

We install, test and hand over your IRD online monitoring system

Our trained engineers test your system in our factory, help erect it at your site, commission it, prove it works, and train your team before handing it over. You get one team responsible from the first test to the last sign-off.

What we commission

We commission IRD online monitoring and protection systems, including:

  • IRD8800 API 670 compliant vibration monitoring system
  • IRD7100 machinery protection transmitter
  • IRD7200 and IRD7400 monitoring systems
  • Vibration, displacement, speed and temperature sensors connected to these systems
  • Related online systems, including panels, cabling and outputs to your DCS or PLC

Not sure if your system is covered? Email sales@irdmech.com and we will confirm.

How a commissioning job runs

  1. FAT — we test the system at our factory, with you watching if you wish.
  2. Ship — the tested system is packed and dispatched to your site.
  3. Erect — panels, sensors and cabling are installed and fitted.
  4. Commission on site — our engineers power up, configure and check every channel.
  5. SAT — we prove at your site that the system works as agreed.
  6. Demo and training — we show your operators how to use and look after it.
  7. Handover — you receive the working system and its documents.

Factory Acceptance Test (FAT)

Before anything leaves our factory, we test the complete system against the agreed specification. You are welcome to attend, or we can share the results with you. Problems are caught here, not at your site.

IRD8800 system during a 100-hour burn-in test at our factory

Erection and fabrication

We can fabricate and erect panels, mount sensors and route cabling, or supervise your contractor while they do it. Either way, the installation is set up the way the system needs to work.

On-site commissioning

Our engineers power up the system at your plant, set it up for your machines, and check every channel, alarm and output. We fix any issues before moving to acceptance.

Site Acceptance Test (SAT)

Once the system is running, we test it with you on site to show it meets the agreed requirements. You sign off only when you are satisfied.

Demonstration and operator training

Our trained engineers demonstrate the system and teach your operators and maintenance staff how to read it, respond to alarms and carry out basic checks. Your team is ready to use it from day one.

How you can book us

Choose the arrangement that suits your project:

  • Per day — for short jobs or extra support.
  • Per visit — for a fixed piece of work in one trip.
  • Lump sum — one price for the whole commissioning job.

To book, email service@irdmech.com with your system, site location and preferred dates.

Photos from our work

Live IRD8800 system with two racks and HMI
Live IRD8800 system with two racks and HMI
IRD8800 free-standing monitoring cabinets
IRD8800 free-standing monitoring cabinets
Rear wiring of an IRD8800 rack
Rear wiring of an IRD8800 rack
IRD7100 machinery protection transmitter mounted at site
IRD7100 machinery protection transmitter mounted at site
Cable connections to an IRD7100 at site
Cable connections to an IRD7100 at site
Vibration sensor installed on a cooling tower fan
Vibration sensor installed on a cooling tower fan
IRD engineers working at a refinery
IRD engineers working at a refinery

Trusted by

NTPC logoBHEL logoNPCIL logo

Need help after handover?

Visit our Help Center for support articles and to raise a request.

Go to Help Center

Related services

Talk to us

Book commissioning: service@irdmech.com

Product questions: sales@irdmech.com

Phone: +91-2248972000 (Mon–Sat, 9 AM–6 PM IST)

WhatsApp: +91-9082527331

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